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Custom Control Valve Solution

A global leader in building technology, software and services was in need of a custom solution to be developed from the ground up to meet required performance specifications for healthcare and laboratory settings.

At a Glance

  • Custom solution developed from the ground up required.

  • Rapid turn-around vital

  • Must be compatible with existing software in use.

  • Increased production to meet volume goals.

Benefits

  • Overall cost savings to customer of $1m annually compared to alternative solutions.

  • Completed custom product development in 10 weeks

  • Able to meet initial long term production levels

Objectives

A global leader in building technology, software, and services was developing valve controllers that are part of a complete system for patient rooms, operating suites and clean rooms in healthcare and laboratory settings.

 

During testing, they found that their standard valve controller was not close to meeting the required performance specifications. They attempted to use a COTS product, however the cost of the solution was over budget and it did not accept the 24VAC power supply required.

 

To meet the cost and product requirements, they needed a custom solution and Synergy Logic was selected to develop the custom controller.

Solutions

Synergy Logic developed a custom component in 10 weeks to meet the customers product requirements along with implementing a 54% cost saving, which totals over $1m annually compared to alternative solutions.

The Synergy Logic development process for the custom solution included:

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  • Electrical Design

  • Firmware Development

  • Mechanical Design

  • Product Testing & Verification

  • Product Manufacturing

  • Supply Chain Management

Benefits

Client Customization

Synergy Logic’s custom solution will save the customer over $1m or 54% annually compared to alternate solutions.

Completion

Client Final product delivered in 10 weeks to customer, exceeding the customers anticipated timeline.

Compatibility

Custom component can be used in additional customer solutions, expanding annual volume from 5K to 15K.

Cost Containment

Outside of final product costs, no additional development costs associated with the custom solution.

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